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EAA 2002 OSH

July 28, 1999

The Maintenance Bay of Broken Dreams: Chapter 75 Volunteers' Air Repairs Help Hundreds Wing Safely Home
AVweb spotlights the all-volunteer maintenance bay at AirVenture '99 Oshkosh.
July 28, 1999

by
About the Author ...

Dave Higdon has a distinguished background in aviation journalism. As aviation editor for The Wichita Eagle for more than five years, he has established a reputation as one of the best general aviation reporters in the business. Previously, Dave held a variety of aviation journalism assignments with The Journal of Commerce, Air Transport World, and AOPA. He has covered every facet of aviation from sport aviation in Tennessee to the FAA in Washington, DC to Cessna, Beech, Boeing and Learjet in Kansas. He's also a professional aviation photographer. Dave is an instrument-rated private pilot and owns a very clean Piper Comanche. He and his wife Annie live in Wichita, Kansas.

Complete Coverage from AVweb
(Links to Related Articles)

Preliminary Reports:
Monday & Tuesday, July 26-27

Day One:
Wednesday, July 28

Day Two:
Thursday, July 29

Day Three:
Friday, July 30

Day Four:
Saturday, July 31

Day Five:
Sunday, August 1

Day Six:
Monday, August 2

A shattered prop = shattered dreamsIn just a split second, the lift of an unexpected gust ended 47 unbroken years of damage-free flying for Bill Weiss — and simultaneously shattered the prop of his vintage de Havilland 82A Tiger Moth. "Hard to believe," Weiss said a few minutes after the incident Tuesday morning. "All the way from New Jersey, eight landings — and then this," he lamented, waving his hand at the wrinkled cowling. And on the Moth's first visit to AirVenture.

Making the cowling airworthy, even replacing a broken bracket, could be relatively simple compared to finding a suitable wood prop for the antique Gypsy engine, with its left-hand rotation. Getting back to Paramus by Tiger Moth faces some barriers.

Enter AirVenture's own airplane ER: EAA Chapter 75's Emergency Aircraft Repair shop. The make and model may be rare, even at a show the size and scope of AirVenture '99; the situation, however, is not. With more than 10,000 aircraft traversing Wittman Regional each year during the EAA convention, it's inevitable that a few will break.

Each year, on average, the 40 or so chapter volunteers help about 200 stricken airplane owners, pilots whose prize birds suffered some flight-threatening problem, something that could make the trip home something less than a warm, post-Oshkosh memory.

The most common problem the repair crew faced in its 36 years of service: "What we see most here is pilots with a problem," said Cy Galley, chairman of the shop, which is open each year during the EAA's AirVenture fly-in.

"It's what we do: help pilots with a problem so they can safely fly home again," said Galley, a member of EAA Chapter 75, based in the Quad Cities area of Illinois and Iowa.

Pulling a cylinderA glance outside the shop already made Galley point: In one corner, the crew of a T-8F liaison Luscombe worked to pull the cylinder from a 90 hp Continental; in another, the owner got a spark out of a faltering mag in his short-wing Piper; planes came, got fixed, and went. Well, several of them, at least. We can't forget our friend, Bill Weiss, and his wounded Tiger Moth.

And Opening Day for AirVenture '99 was still a day away.

The air-repair volunteers hail from all around the country; all are dues-paying members of Chapter 75. Skill levels vary from unskilled-but-eager hands, to veteran A&Ps, AIs, DERs, and specialists skilled in a particular type or model airplane.

Chapter 75 started the emergency-repair service in 1963, when the EAA convention was still in Rockford, Ill. A tent served as the shop facility and storage space for the few tools available. Thirty-six years later, the repair barn is a spanking-new building erected in the past few months to help house a growing collection of tools. And the EAA Museum holds in trust a growing collection of repair manuals and technical publications for use by the repair crew.

But despite its "get-em-flying" mission, Chapter 75's Emergency Aircraft Repair service isn't your typical maintenance shop. Insurance restrictions often banish owners to the lounge of many shops, but at the EAA convention air-repair facility, the owner is the chief mechanic and final decisionmaker.

"We work with the owners, who do or supervise the repairs," Galley said, nodding his head toward the duo pulling a cylinder off the Luscombe's ailing Continental. "If they can't do the work themselves, we work with them to get the job done."

With the variety of aircraft that attends the EAA convention each year, it would be impractical for Chapter 75 to stock much in the way of spare parts. But that doesn't mean an owner is stuck with traveling home by human mailing tube.

Galley's garrison of veterans knows where to go, who to call, for as wide a variety of parts as there are planes on the field — if it's available locally, they can find it. For harder-to-find hardware, they can grease the skids to get parts to the needy owner.

The services of the Chapter 75 volunteers are free to those in need, but it's the donations of the needy that stocks the tool boxes, replenishes the small cache of machinery, and helps defray the expense of equipping the new shop.

If AirVenture '99 is typical of past EAA conventions, Chapter 75 will serve about 200 clients and their aircraft before the show sunsets Tuesday evening. Most of them will fly home as comfortably as they flew in.

A few may need to make other arrangements, sending their plane to one of the licensed repair stations on Wittman Regional ?- or back home on a trailer. "We've had to break down and crate up a few over the years," Galley said.

"But for the most part, we get most of the people homeward bound safely by the end of the show. We've never lost one going back after they came through here."

The attitude of Galley and the other Chapter 75 volunteers is typical of thousands of other volunteers up and down the field, whether they're parking planes, doling out sunscreen or helping a forlorn flyer through a wrenching experience. But it's something that must be seen to be appreciated.

And with a little luck and a few spare parts, Bill Weiss will have a new hangar tale to tell when he lands his Moth back in Paramus.

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