AVwebFlash - Volume 21, Number 12b

March 19, 2014

FAA Pressing Forward With ECI Cylinder AD

The FAA has rejected widespread industry criticism and appears to be going ahead with an Airworthiness Directive affecting the cylinders on 6,000 engines. In what appears to be a response to the overwhelmingly negative industry feedback it has received, the FAA has taken another look at options to buffer the $82.6 million cost of a proposed airworthiness directive (AD) covering Engine Components Inc. (ECi) and Airmotive Engineering “Titan” cylinders found on 6,000 Continental 520 and 550 model engines—and denied that the industry complaints were valid. The FAA released the proposed AD last summer—it calls for repetitive inspections, replacement of cracked cylinders, and replacement of cylinder assemblies at reduced times-in-service. The NPRM also proposed banning installation of affected cylinder assemblies into any engine. The FAA cited concerns about numerous reports of cylinder head-to-barrel separations and cracked and leaking aluminum cylinder heads on the affected assemblies. The agency acknowledged the potential impact when it released the proposed AD, but said after a risk assessment, “We concluded that proceeding with this proposed AD to correct the unsafe condition was appropriate.”

The proposal has drawn strong objections from industry leaders and hundreds of commenters who believe the requirements lack safety justification given the costs involved and go beyond the scope of recommendations of the National Transportation Safety Board. Industry estimates were that the costs could be at least $12,000 for a single-engine operator and twice that for the twin-pistons. Comments in opposition to the proposal have come from a wide variety of aviation owner, user and maintenance organizations and have been critical of everything from the unreality of the reporting requirements of the AD to a lack of statistical rigor in analysis of the data on cylinder failures and the true cost of compliance. The comment of aircraft owner Robert Brooks is consistent with the tenor of user input on the proposal: "Given the low rate of failure of 30 cylinders in 30,000-plus currently in service, this does not in any way represent an unacceptable failure rate."

The FAA recently conducted an analysis under the Regulatory Flexibility Act (RFA) to determine how many small businesses would be affected by the AD and at what cost. While the proposed AD would cover thousands of operators, the RFA calls only for a study of affected small businesses. The FAA determined that the AD would affect 609 Part 135 operators classified as small businesses. The costs to these operators could range between $22,000-$21 million. In addition, the FAA estimates that “more than 5,000 smaller air services businesses” would be covered by the AD, estimating the costs of the basic requirements at $14,000. FAA said it could not determine the value of the affected assets of these businesses to estimate a total cost.

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A 'Credible Lead' For MH370?

News reports late on Wednesday said Australian officials had spotted two objects via satellite that could be floating debris from the lost Malaysian Airlines 777. Ships and aircraft are under way now to the site to investigate. Malaysian Transport Minister Hishammuddin Hussein told reporters in Kuala Lumpur the new information is a "credible lead."

"There remains much work to be done to deploy the assets," Hishammuddin said. "This work will continue overnight." He added that the information received from Australia had been "corroborated to a certain extent" by other satellites. The satellite imagery shows two indistinct objects that appear to be floating in water several thousand feet deep, according to Australian officials. One object is about 79 feet long and the second one is about 16 feet long.

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Review Team Finds Boeing 787 Safe

A joint FAA/Boeing design review team reported (PDF) that the Boeing 787 is safe, but made recommendations for improvement for both the FAA and Boeing. Specifically, the joint team of FAA and Boeing technical experts found that the aircraft was soundly designed, met its intended safety level, and that the manufacturer and the FAA had effective processes in place to identify and correct issues that emerged before and after certification. The team had been tasked to review the 787's critical systems after a lithium battery fire on a 787 in Boston. The FAA members were engineers and other technical experts who were not closely involved in the original 787 certification process.

As one indicator of the B787's intended safety level, the team compared service reliability data from the time the aircraft first started service with similar data from other previous Boeing airplane models. They determined that the B787's reliability performance in the first 16 months of service was comparable to the reliability of other new Boeing models over the same time period, including the B777. The team recommended that Boeing should continue to implement and mature gated design and production processes, ensure suppliers are fully aware of their responsibilities, establish a way to ensure suppliers identify realistic program risks, and require its suppliers to follow industry standards for personnel performing Boeing-required inspections. The team recommended that the FAA should revise its order on certificate management of manufacturers to recognize new aircraft manufacturing business models, revise its order on production approval procedures to more fully address complex, large-scale manufacturers with extended supply chains, and revise other orders to ensure engineering conformity inspections for all projects are based on risk. The FAA has announced that it is revising its policies and procedures to follow the recommendations.

Aerostar Filmed Buzzing Before Fatal Crash

Video shows a Piper Aerostar apparently buzzing a neighborhood east of Denver, Colo., before pitching up and then diving into the ground where it exploded, killing the pilot and setting a two-acre grass fire. The aircraft owner and pilot have not been identified; however, the airplane had been based in California until two weeks ago and the previous owner said that he’d sold it to a buyer in Colorado. Neighbors were alerted to the sound of the low-flying airplane, causing one, Jennifer Dandy, to make a video of some of the pilot’s antics prior to the crash. "I was just hoping he wasn't going to crash into my house," Dandy said. "The plane came out of nowhere."

Former NTSB investigator Greg Feith says the video of the pilot flying low and doing tricks raises some red flags. He said the pilot may have lived in the area and was showing off to a friend or family member. The National Transportation Safety Board and the Federal Aviation Administration have been called in to investigate. No other information has been released. The NTSB will issue a factual report and probable cause report on the accident—the process usually takes about 18 months.

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New This Week

Our weekly review of news revealed an announcement for the annual conference of the Air Care Alliance, the umbrella organization for all volunteer pilot groups; a newly approved ADS-B In/Out Universal Access Transceiver; the first rebates paid to flying clubs by Sportys; and word that AnywhereEducation has stepped up to help out subscribers of some Air Guide Publications—which has apparently gone out of business. FreeFlight Systems announced FAA Supplemental Type Certificate (STC) and Approved Model List (AML) approval for the RANGR FDL-978-XVR ADS-B In/Out Universal Access Transceiver (UAT). Approved for installation in most general aviation aircraft, the RANGR FDL-978-XVR provides full ADS-B Out rule compliance using existing Mode A/C or Mode S transponders. The system also receives ADS-B In TIS-B traffic and FIS-B graphical weather and other data for display on Multi-Function Displays (MFDs. Sporty's first flying club rebates have been paid to flying clubs who enrolled as part of Sporty's Flying Club Rebate Program. Rebates for clubs enrolled in the program totaled over $1000.

The umbrella organization for all public benefit flying groups, the Air Care Alliance, will hold its annual public benefit flying conference in Philadelphia, Pa., on April 25 and 26, 2014. Each year the Air Care Alliance holds its AIR CARE national conference to bring together those most involved in public benefit flying. Attendees enjoy learning from, sharing knowledge with and building relationships among their peers from across the country. Finally, as Air Guide Publications Inc., the creator of paper Flight Guide publications, and seller of subscriptions for iEFB, Solo and eKneeBoard (Enhanced Airport Information), appears to be no longer operating as an ongoing business, AnywhereEducation announced it has stepped up to take care of all of the iEFB and Solo users.

Weekender: Something For Everyone

Photo: EAA/Young Eagles

Whether your goal is to learn something new, give something back or just have a good time, SocialFlight can help you and your airplane find somewhere to go this weekend. In Brunswick, Ga., the Golden Isles Airport is hosting a Wings, Wheels, and Run event on Saturday, with a 5K run, a classic auto show, and a fly-in featuring a display of aircraft from around the Southeast. In Groesbeck, Texas, the 3rd Annual Taylorcraft Fly-In is on for the weekend, at the Fort Parker Flying Field. At Sanford International Airport, in Orlando, Fla., Young Eagles flights are offered on Saturday morning.

If you are determined to learn something on your Saturday morning, the Sierra Vista Municipal Airport in Arizona is hosting a seminar on Next Gen, ADS-B, and ramp inspections, starting at 9 a.m. In the Northeast, the Caledonia County Airport in Lyndonville, Vt., invites all to its Sugar On Snow open house and fly-in, on Sunday from 11 to 2. You can find out more about these events, and explore hundreds more across the U.S., at the SocialFlight website or via the free mobile app. SocialFlight users can search for events, add events, chat, upload photos, get email notifications, send event notices to their friends and add events automatically to their Google or Outlook calendar.

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AVweb landed on the World Wide Web in 1995. Since then, we've amassed a huge archive of advice, analysis and inspiration. Travel back with us for a look at a classic article from AVweb's past.

Want more? Visit our advanced search page and enter a topic that interests you. You may be surprised at what you discover.

The Pilot's Lounge #2:
Why Not Fly Tailwheel?

The Pilots LoungeSeveral years ago our local sheriff tried to check out in a Cessna L-19 Bird Dog he had obtained for the county following some major thefts at local farms. It did not go well. OK, that's an understatement. He set some sort of record for groundloops on landing. He went through two instructors trying to figure out how to land the airplane without doing a doughnut during the last portion of the rollout.

Keep in mind the Bird Dog is a tailwheel, single-engine, liaison/reconnaissance airplane used heavily during the Korean War and so good it stayed in the military inventory for a long time. (Cessna called it the model 305.)

During the sheriff's gyrations, we sat on the benches outside the pilots lounge here and watched. He would touch down smoothly on all three wheels, roll reasonably straight down the runway until he was going somewhere between ten and fifteen miles per hour and, ZAP! Around the airplane would go. It reminded us of a runaway swivel chair. The airplane never dropped a wing during the excitement. In fact, our sheriff never damaged the airplane at all. Don't get me wrong, he had a reputation as a pretty good pilot, yet he never could make three landings in a row without whistling around madly during one. It drove him, and the two instructors, nuts.

Taking bets

It got to the point some of the more cynical were taking bets as our sheriff came down final, just like my dad and others used to do at Pensacola in '44 when the Wildcats would be flown back on land after the pilots had spent months at sea doing nothing but arrested landings.

We thought that perhaps the L-19 might be rigged wrong, but some of the other instructors and experienced tailwheel pilots flew the Bird Dog without a problem. In fact, I liked it, and to this day wish I could have spent more time in it. It was one of the best-handling tailwheel airplanes I ever flew. With sixty degrees of flap travel it would do some amazing things and land quite slowly. Unfortunately, the sheriff gave up and got rid of the airplane.

There proved to be a negative side-effect to the wrestling matches our sheriff had with the L-19. The tailwheel checkouts on the rental Citabria here nearly dried up. The combination of the "demon tailwheel" articles in some of the popular aviation magazines and the memory of the whirling sheriff just plain scared off a lot of pilots. It didn't matter that Hack, of indeterminate age, but probably older than the Wrights, smoothly handled the Piper Super Cruiser he had bought new despite almost being a menace in a car. Nor did it matter that the tiny grandmother, Mary, used her Cessna 185 to make flights for LightHawk, the conservation folks, flying from some pretty primitive strips.

The newer pilots regarded tailwheel pilots as some sort of super beings. They didn't notice that the folks who came to fly the Citabria for aerobatic dual also discovered, incidentally, that tailwheel flying was a heck of a lot of fun. It seemed the mythology of the tailwheel had overcome common sense.

I enjoy flying tailwheel airplanes so the reaction of pilots bothered me. In giving tailwheel checkouts for over twenty years, I have found it to be some of the most satisfying instruction I do. That is due in part because many students show up utterly scared to death by the horrible stories they have heard about tailwheel airplanes. Some almost have a fatalism about the idea of a tailwheel checkout. To become a real, macho-type pilot they seem to think that they must learn to fly a tailwheel airplane. Yet, no matter what, they seem convinced it is going to get rolled up into a ball with them cringing inside and saying, "I knew this would happen, I just knew it."

They discover it is not that bad

Most have a heck of a lot of fun and kick themselves for not checking out sooner. However, some of them do aviation a great disservice by spreading the tailwheel terror myth.

There are books dedicated to flying tailwheel airplanes. Most are good. But, due to their length and complexity, they seem to add to the deification of the tailwheel airplane pilot and the demonization of the airplane.

As a result, a few of us here in the pilots lounge decided to see if we could come up with some basic guidelines to apply to flying the little beasts. Just stuff to keep in the forefront of your mind, similar to the short checklists we all memorize. The idea is to give a pilot an assist when, on short final in a gusty crosswind, the mind does the "Now what do I do?" bit.

Semantics: I am only talking about tailwheel airplanes, not taildraggers. Taildraggers have tail skids, not wheels. They are extremely rare. If you have the chance to fly one, get a detailed briefing on its specialized operating practices because they tend to vary from airplane to airplane. Some are incapable of handling a crosswind, being designed when airports were open fields and all operations were into the wind. Taildraggers are beyond the scope of this discussion.

Some basic guidelines

1. You must start and stop each turn.Because the center of gravity of a tailwheel airplane is behind the main landing gear, any turn on the ground requires the pilot to take action to stop the turn. That seems very simple, but think about it. In a nosewheel airplane with the c.g. ahead of the main gear, the pilot must take action to keep the airplane in a turn. Release the rudder pedal or brake and the airplane straightens out. Not so with a tailwheel airplane. A turn will continue and may tighten up unless the pilot does something to stop it. That basic rule must be ingrained into the pilot's consciousness. Rudder deflection is required to stop a turn. By the same token, when the turn has ended, it is necessary to stop the rudder input. Sounds simple, and it is, but it is essential to understand this on an emotional level.

2. Be alert anytime the airplane is on the ground. Yes, I know, aviation needs more Lerts, yet being alert and wary is the key to doing well in tailwheel airplanes when on the ground. In a nosewheel airplane, it is not uncommon for the pilot to breathe a big sigh of relief when the gear touches the runway. It is comparable to the yahoos on airliners who unbuckle their seat belts upon touchdown at 140 knots and then smack the seat in front when the brakes or thrust reversers take hold. In a tailwheel airplane ground time is the time when things get most interesting. When the airplane starts to swerve, it will not correct itself. The pilot must stop the swerve, then make the needed correction to point the airplane back in the direction desired, and then stop the correction. Sure, the adage about flying the airplane until all of the parts stop moving may be a cliche, but many catchy little cliches in aviation tend to have evolved because they were true. It is a good one to heed.

I keep thinking of the new Luscombe owner who came to me for a checkout. I talked landings and the importance of paying attention after touchdown for well over an hour before we flew. He came down final, made one of those absolutely gorgeous landings where the tires slowly start rolling, then looked over at me as if to tell me all my warnings were so much drivel and said, "$@%#, this is easy." The Luscombe promptly headed for the weeds. Between us we eventually got the airplane straightened out. He never made that mistake again. He was also able to check out very quickly, because he was most alert anytime the airplane was not tied down.

3. Make a decision as to where you want the airplane to go at all times. You must decide as to the route and then act on it. If the airplane turns to the left or right from where you want it pointed, by any amount at all, correct it immediately. That means two degrees of turn, not ten or fifteen or twenty before corrective action is taken. Again, a simple rule. When followed aggressively, it means the pilot is not going to bend an airplane, assuming the original plan as to where the airplane should be going was not faulty. Tailwheel pilots get in trouble when they allow a change in heading rather than intentionally making it. This also means that you plan your turns in those airplanes where you cannot see over the nose and must make 's' turns while taxiing. While heading sloppiness may be tolerable in a nosewheel airplane, in a tailwheel airplane it will mean a groundloop. Everyone has watched pilots who allow their nosewheel airplanes to just sort of head off in some general direction. When doing that in tailwheel birds, they get bit, then complain vehmently it was the airplane's fault. In a tailwheel airplane you pick a point well ahead of the airplane. If the nose is in the way, use points on either side of the nose, then do whatever is necessary to keep the airplane in the correct relation to the reference point(s) and going where you want it to go. That is part of the reason what you are doing is called being pilot in command.

4. Be willing to put the controls to the stops. It is sometimes necessary to put a control surface to the stop to get the airplane to go where you want it to go. While it may be something you have only done with the ailerons while taxiing crosswind in a nosewheel airplane, you will find that a normal landing (as well as taxiing) in a tailwheel airplane means the stick or wheel will come to the full aft position. If there is a crosswind, the ailerons may need to be traveled to the stop while on rollout. You rarely put the rudder to the stop in a nosewheel airplane, however, in a tailwheel machine the need will arise from time to time, so be prepared to do it. Additionally, on roll out, you may find that a swerve is so severe that putting the rudder to the stop will not correct things and the throttle then has to be shoved from quiet to noisy to get enough airflow over the tail to have the effect you desire. It may mean a go-around, which may also be a very good thing.

5. When in doubt on landing, make it a full stall. (This is a general rule for single-engine machines, not twins.) If you bounce twice on an attempted wheel landing, either go around or make a full stall landing. That way you will not have to buy a new propeller or embarrass yourself more seriously.

6. If you do not like the landing, go around. Yes, we mouth that platitude on nosewheel airplanes. With tailwheel airplanes, it is one of the quintessential truths. In all candor, it may be the difference between a little delay on getting to the tiedown and a lot of twisted metal.

As a student pilot I made one of my solo cross countries in a Piper J-3, a tailwheel airplane. I went around five or six times before landing at the destination airport because I was having a lot of trouble with the gusty crosswind. I taxied in, shut down and walked into the FBO to get my logbook signed. What I wanted to do was crawl in a hole because I was deeply embarrassed by my ineptitude. Of course the crowd in the office shut up and stared at me as I walked the mile or so across the room, approaching the desk, to acquire the requisite signature. I was mortified. As I turned to leave, the oldest guy in the room looked at me and said, "Going around was the smartest thing I've seen anyone do here, today." I looked at him in amazement. He smiled, walked over, shook my hand and made some comment about not forcing landings and the wisdom of go-arounds. I've never forgotten him or his advice. I've also made a fair number of go-arounds and have yet to damage an airplane on landing.

7. Land as nearly into the wind as possible. In a crosswind there is no magic to the runway centerline. Landing at an angle across a runway may reduce the effective crosswind component. Choose a grass runway, rather than pavement. If all other things are equal, the rolling resistance of the grass on the tailwheel will assist with directional control. If no runway is sufficiently aligned with the wind for your assessment of your skill level, go to another airport or land on a taxiway which is into the wind.

You have an emergency situation, if you feel you cannot control the aircraft under existing weather conditions. Think a moment; in a Kansas dust storm with sixty mile per hour winds, you wouldn't hesitate to declare an emergency and land into the wind would you? The conditions are clearly above your ability to land with virtually any crosswind component. So, why hesitate to do so in a wind of thirty mph or twenty if those exceed your personal minimums? Remember, you are the pilot in command.

So, go and get a tailwheel check out

Yes, there are FBOs which rent tailwheel airplanes. Ask around, you will find where they are.

Yes, you will work hard. Yes, it will be challenging. Have you ever done anything which was really, truly personally rewarding which did not take some determination and hard work?

You will discover many wonderful things: A tailwheel airplane can be landed in far worse wind conditions than a nosewheel airplane. No kidding. Generally its flight controls are more effective. However, you must plan as to how you will go about the process. The built-in control authority will go a long way to allowing you to carry out your plan. On a light wind day you can make turns while taxiing into the wind by deflecting the ailerons, right stick to turn left and vice versa. You will clearly understand why those instructors kept telling you about aileron corrections when taxiing.

Of course it is not easy. However, the day you do a wheel landing in a stiff crosswind, hold the downwind main wheel up until you want it to touch down, then select the point where you want the tail to come down, the level of personal satisfaction will be overwhelming.

Besides, you will never have trouble landing a nosewheel airplane again.

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How Good Are You At Reassuring Nervous Passengers?

At least week’s Aircraft Electronics Association show, famed aerobatic pilot Sean D. Tucker was the keynote speaker. The connection? He’s head of the EAA’s Young Eagles program and a perfect choice for recruiting pilots. He’s enthusiastic, animated and knowledgeable. I’m not sure AEA was the right audience for the pitch, but it was interesting to see what he brought.

Frankly, I was drifting a couple of dots left of course when my 10-second mental playback recorder said “lost the propeller.” Did I really hear that? Up, on the giant screen, popped a video, shot point-of-view so you had a good view of the front seat passenger in his Pitts S-2 and glimpses of Tucker in the rear. As far as I can tell, this video isn’t posted online anywhere, although I’m sure others have seen it in his presentations. It’s also not a recent event, but that didn’t make it any less riveting.

The basic set-up was this: Tucker was giving his niece a ride in the S-2, with some basic aerobatics. People who teach aerobatics have to become sensitive to how their charges are doing after a few minutes of pulling Gs. Tucker has an interesting way of doing it. “Are you okay?” he asked? “Really okay, or just medium okay?” He had a couple of other phases he used to cleverly probe the limits of encroaching nausea. He was persistent about it, too. This is something I don’t think I’ve ever done to that extent and probably haven’t thought of, either. Nice little lesson.

It got better. The prop loss part occurred later in the video when, in the midst of an inverted spin, the prop departed the airplane along with the crank flange and spinner. Someone told me you could see it corkscrewing off in the background, but I missed that. Now Tucker had a real problem. For a solo pilot, that would be a no-brainer bailout, since the aft shift in CG might make the airplane uncontrollable or at least unlandable. But Tucker figured he didn’t have that option with an inexperienced, young passenger and with weight in the front seat, the CG shift was evidently manageable.

He was over a short crop dusting strip, so he set himself up for an engine-out landing to a very short runway. But that didn’t look like the hard part, actually. His young passenger wasn’t exactly freaking out, but you could sense through the audio link the potential for rising panic. Yet while he was setting up the landing, Tucker kept up a steady patter of confident assurances that this was going to come out just fine. Happens all the time. (Well, not quite.) If you’ve ever flown a Pitts, you’re probably familiar with the hair-on-fire approach speeds and this looked faster than that, viewed through the camera toward the rear. It looked the Millennium Falcon in reverse. As his niece cooled below melting temperature, Tucker allowed himself a relieved laugh and both emerged unharmed. For as impressed as I was with the landing, the passenger care part was even more impressive.

I can’t really remember why Tucker showed this video in service of his efforts as a pilot recruiter. I’m not sure I heard what lesson was intended. But I know what I took away from it. As most of us do, I pay lip service to reassuring nervous passengers, but I’ve never been any good at it. I’ll confess to a certain lack of commitment. With this exceptional example of how it ought to be done, I hope to do better next time.

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Podcast: CAFE Symposium Preview

The 8th annual CAFE Electric Aircraft Symposium is coming up April 25 and 26 in Santa Rosa, California, bringing together a roster of experts and experimenters to share technology and ideas for the next generation of personal flying.  Dr. Brien Seeley, president of the CAFE Foundation and organizer of the event, spoke with AVweb's Mary Grady about some of the highlights on this year's agenda.

Video: AEA Opens In Nashville

The Aircraft Electronics Association opened in 57th annual convention in Nashville this week with good news:  Avionics sales for 2013 were up 6.9% in 2013 over the previous year.  In this video interview, AEA's Paula Derks says about 23 new products will be introduced in Nashville.


Video: Drone Support Takes Off With Robotic Skies

Drones are coming to an air space near you -- but who's going to service and maintain those fleets of unmanned aerial vehicles (UAVs)?  There's a good chance it will be Brad Hayden's company, Robotic Skies.


Video: Aspen's New VFR Product

At AEA in Nashville, Aspen introduced its new VFR EFIS, an entry-level, affordable glass suite for owners who don't need full IFR capability.  AVweb takes a video tour of the new product.


Video: BendixKing's AeroWave Internet Access

At the Aircraft Electronics Association convention in Nashville, BendixKing tossed its hat into the airborne connectivity ring with a new internet access product called the AeroWave.  In this video, Avweb gets a look at the new box.


Video: FreeFlight's Wireless ADS-B Solution

With the ADS-B mandate looming five years ahead, we're seeing more products that address this requirement, including this one shown at AEA in Nashville.  FreeFlight's wireless Rangr all-in-one box provides ADS-B In and Out and has a wireless adapter to put the weather and other data on a tablet.  Price is $5,495.


Video: Sandia's New Standby Attitude Gyro

In glass cockpits and even in those where the pilots suffer through the tragedy of flying behind steam gauges, a back-up gryo is a good idea.  Increasingly, these are solid-state gyros with their own self-contained ADAHRS and batteries.  At AEA in Nashville, AVweb shot this brief product tour of the Sandia Aerospace SAI gyro.  Retail price is $3,595.