FAA Concerned Lightning Could Cause 777 Explosions

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Key Takeaways:

  • The FAA has updated an Airworthiness Directive (AD) for hundreds of Boeing 777s, citing a concern about potential fuel tank explosions if the aircraft are struck by lightning.
  • The update addresses errors in earlier directives regarding the proper replacement of cap seals on fasteners located in a wing section that penetrates the center fuel tank.
  • Improperly replaced seals coupled with poor electrical bonding could cause fasteners to spark during a lightning strike, potentially leading to a fuel tank explosion in the 291 U.S.-registered aircraft affected.
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The FAA has issued an update to an AD on hundreds of Boeing 777s because it’s concerned they might explode if struck by lightning. The AD was issued this week to update earlier action to address cracks in wing chords. When it reviewed the wing problems, the agency discovered that there were errors in the AD relating to the replacement of cap seals on fasteners in a section of the wing that penetrates the center fuel tank.

“If these seals are not replaced properly, and the associated fastener has poor electrical bonding to the airplane structure for any reason, the fastener may spark during a lightning strike and cause a fuel tank explosion,” the FAA said in the AD. The agency said it expects the AD to apply to 291 U.S.-registered aircraft.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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