Boeing Halts 787 Deliveries

Gemini Sparkle

Key Takeaways:

  • Boeing has halted 787 deliveries again due to a "paperwork shortcoming" regarding FAA validation and approval of fixes for fuselage joint issues.
  • The pause is a precautionary measure while the FAA assesses Boeing's fixes, with both Boeing and the FAA confirming no new issues have been discovered and there is no impact on the in-service fleet.
  • This is the second delivery halt this year; previous halts were due to manufacturing flaws involving improperly sized shims and wrinkled carbon fiber skins that affected fuselage structural integrity.
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Boeing has stopped deliveries of 787s for the second time this year because of what seems to be a paperwork shortcoming in its fix for fuselage joints on the aircraft. The FAA told the Seattle Times that the fixes “must be validated and approved by the FAA.” Spokeswoman Crystal Essiaw told the newspaper Boeing decided to stop the deliveries while the FAA assesses its fixes. She also said that since deliveries resumed last March “there have been no new discoveries” to cause concerns. Boeing confirmed that by saying “there is no impact on the in-service fleet.”

Two separate manufacturing flaws prompted the previous halt on deliveries last August and resulted in inspections of dozens of in-service Dreamliners. One related to improperly sized shims in the gaps between fuselage parts and the other related to flaws in the carbon fiber skins that created wrinkles at the joins. The flaws threatened structural integrity of the fuselage.

Russ Niles

Russ Niles is Editor-in-Chief of AVweb. He has been a pilot for 30 years and joined AVweb 22 years ago. He and his wife Marni live in southern British Columbia where they also operate a small winery.
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